Accelerated Weathering

SAE J2527 Xenon Arc Testing

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SAE J2527 Xenon Arc Weathering Test

SAE J2527 is a performance-based standard for accelerated weathering that uses a xenon arc light source to simulate outdoor exposure conditions for automotive exterior materials. This test helps predict how materials will withstand long-term exposure to sunlight, heat, and moisture.

Overview

SAE J2527 testing evaluates the durability and resistance of automotive exterior materials to environmental stressors such as UV radiation, temperature fluctuations, and humidity.

Key Characteristics of ACT's SAE J2527 Testing Services

Precision Equipment

ACT uses xenon arc equipment to closely mimic real-world outdoor exposure conditions for accurate and reproducible results.

Controlled Conditions

Testing involves specific conditions such as controlled irradiance, temperature cycles, and humidity levels to simulate real-world exposure.

Detailed Reporting

ACT provides detailed reports documenting changes in color, gloss, and physical integrity throughout the testing process.

Quick Turnaround

ACT offers quick turnaround times for testing and reporting to keep your projects on schedule.

SAE J2527 Testing Results

Why Run SAE J2527 & What Results Look Like

Why Run This Test

SAE J2527 testing is used to help ensure automotive materials can withstand harsh environmental conditions without degrading.

Typical Results

Results from SAE J2527 testing typically include evaluations of:

  • Color change
  • Gloss retention
  • Physical integrity

Combining with Other Test Methods

SAE J2527 can be combined with other tests to provide a more thorough evaluation of material durability, including:

  • ASTM G155 (accelerated weathering)
  • ASTM D2244 (color change)

Secondary or Follow-Up Tests

Secondary tests are often recommended to complement SAE J2527 results, such as:

  • ASTM D523 (gloss measurement)
  • ASTM D7869 (enhanced weathering)
SAE J2527 Weathering Chamber

Additional Considerations

Conditions

The SAE J2527 test involves specific conditions such as controlled irradiance, temperature cycles, and humidity levels to simulate real-world exposure.

Limitations

While SAE J2527 is effective for simulating outdoor conditions, it may not be ideal for materials that are primarily exposed to indoor environments or specific chemical exposures.

Use Cases

SAE J2527 is used for coatings or substrates that experience significant UV exposure, or parts used in environments with significant outdoor exposure.

Applications of the SAE J2527 Test

SAE J2527 is widely used in industries such as automotive, aerospace, and military to help evaluate reliability and durability of exterior materials under environmental conditions.

SAE J2527 Test Equipment

How Is the SAE J2527 Test Conducted?

A typical SAE J2527 workflow includes:

  1. Preparation: Samples are prepared according to SAE standards.
  2. Exposure: Samples are exposed to xenon arc light under controlled conditions.
  3. Monitoring: Parameters such as irradiance, temperature, and humidity are monitored.
  4. Evaluation: Results are evaluated based on changes in color, gloss, and physical integrity.

Testing Equipment

ACT uses specialized xenon arc equipment with controlled irradiance and temperature cycles to perform SAE J2527 tests.

Typical Experimental Parameters

ParameterValue
Inner lamp filterQuartz
Outer lamp filterBorosilicate
Lamp irradiance level0.55 watts/m²/nm
Chamber air temperature – light cycle47°C
Chamber air temperature – dark cycle38°C
Chamber relative humidity – light cycle50%
Chamber relative humidity – dark cycle95%
Black panel temperature – light cycle70°C
Black panel temperature – dark cycle38°C
Timing of light/dark cycle with sample surface spray

Frequently Asked Questions

Here are some common questions about the SAE J2527 test:

Talk with ACT about SAE J2527 testing

If you're planning an SAE J2527 program, contact ACT Test Panels to discuss sample requirements, reporting, and timing.

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